Hot Tub Topside Panel Installation

Please remember that water and electricity are a deadly combination and do not mix. Use any of the information contained herein AT YOUR OWN RISK. We will not be held liable for any injuries that may result from the troubleshooting advice or installation of any electrical components in your hot tub spa unit.

 

Hot Tub Topside Panel Installation

Click to see our video tutorial on replacing a topside control:

Upper control or topside panels often need replacing, fundamentally they are all the same, below we have produced a step by step guide for carrying out the work, please note hot tubs do differ and subtle changes in the configurations may change the work steps shown.

These instructions are for informational purposes only. www.poolandspacentre.co.uk does not guarantee that following these instructions will resolve your specific spa condition, nor does www.poolandspacentre.co.uk accept liability for work performed by anyone attempting the repair or part replacement.

1. Turn off power at the RCD before beginning this repair procedure as water and electricity never mix.

2. Slide a plastic spatula around the perimeter of the panel to break the silicone mounting seal.

3. If the panel does not lift easily after using the spatula, try lifting it in several places with a large flathead screwdriver. A towel between the shell and screwdriver will help prevent dents and scratches. Be careful not to scratch the hot tub shell.

4. Lift the panel from its installation area.

5. With the power turned off at the RCD, locate and unplug the Upper Control connector from the PC Board. The location of the connector may vary from spa to spa. Note the position for refitting.

6. Plug in the new topside panel and carefully turn on the power again. The spa should begin its start-up cycle. Check the topside prior to fitment, if all buttons work OK, turn off the power again and unplug the new unit.

7. Feed the cable from the currently installed upper control up through the spa and remove the old panel.

8. Using your spatula again, remove the old silicone around the panel trough. This installation area needs to be clean for the new panel to seal and prevent dripping into the lower control area. take your time on this it is well worth the effort.

9. Feed the new connector through the installation hole. (Some controls have a protective cap over the connector). Put it back on now so the connector is not damaged as it travels through the channel.

10. If the connector does not easily slide through the hole, feed a bent hanger up from the bottom.

11. And hook the connector from above, slowly pulling it through.

12. Remove the paper liner from the back of the new Upper Control Panel. (If applicable).

13. Apply a large bead of silicone, (about 3/8" diameter), completely around the new panel. Standard B&Q sealant will not stand the chemical test of time, to buy the correct sealant click here

14. Press the new panel in place and re-connect the cable to the PCB Board.

15. Press the panel firmly in place to create a new seal. Wipe any excess silicone away with a clean cloth. You may wish to put another seal of silicone around to make it completely watertight.

16. Turn the power on at the RCD and be sure the start-up cycle begins again. Replace all panels.

17. Place a short 2 x 4" piece of wood between the spa cover and shell near the newly installed Upper Control Panel. Leave it there for about 24 hours. This will allow the silicone seal to cure quicker without losing too much heat from your spa.
Any further questions, please email us on info@poolandspacentre.co.uk.